A skilled operator places the cap onto a shaping mold and applies high-temperature steam to press and set the crown, giving the cap a full, three-dimensional silhouette and a crisp structure. This step is critical to how well the cap fits and whether it keeps its shape over time. At Bohui, temperature and pressure are strictly controlled so that every cap comes out with a consistent, well-defined shape.

· High-temperature steam setting

· Precision mold fitting 

· Experienced operators 

· Long-lasting shape retention

Rows of multi-head computerized embroidery machines run in sync on the production floor. The operator secures each cap on the embroidery hoop, and the machines precisely stitch the client's corporate logo or brand artwork. Stitches are dense and clean, with accurate color reproduction — whether it's lettering, graphics, or complex multi-color emblems, every detail comes out sharp, making it the go-to finish for promotional, uniform, and custom brand caps.

· Multi-head parallel production

· Dense, even stitching

· Accurate color matching

· Custom artwork welcome

Each finished cap is mounted on a precision fixture, where a worker checks the brim curve, seam alignment, embroidery placement, and overall symmetry, then makes any fine adjustments. This is the "final trim" before packing — a step that ensures every shipped cap meets the same standard in shape, detail, and workmanship, reflecting the factory's strict quality discipline.

· Precision fixture alignment

· Detail-by-detail refinement

 · Final outgoing inspection

 · Consistent batch quality